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The MAKING CHIPS Podcast for Manufacturing Leaders with Jason Zenger & Jim Carr

Welcome to MakingChips - We believe that manufacturing is challenging, but if you are connected to a community of leaders, you can elevate your skills, solve your problems and grow your business. Making Chips is a weekly podcast that will EQUIP and INSPIRE MANUFACTURING LEADERS to succeed in the challenging world of manufacturing. Our mission is for the METALWORKING NATION to Think Differently About Manufacturing In Order to Elevate their Game. Your hosts, Jason Zenger & Jim Carr, own manufacturing businesses and interview other leaders in the metalworking, machining, fabrication, tooling and machine tool industries. We have interviewed successful manufacturing CEOs you may have not heard of and also the biggest names in manufacturing like Titan Gilroy from Titans of CNC, John Saunders from NYC CNC, Mark Terryberry from Haas Automation and others from MakerCast, Sandvik Coromant, Autocrib and more. Think of us as your virtual community of manufacturing peers to help solve your toughest problems and grow your business. "Making Chips has provided a transparent approach to sharing within the manufacturing community and a modern platform to do so. Thank you both for taking the lead on moving our industry segment forward!" Patricia Miller - CEO & Visionary (Matrix IV) I really think what you guys are doing is a great, great thing for manufacturing. I have learned so much already from many of your episodes, and am so thrilled to have met people that get as revved up about manufacturing as I do! Cassandra Haupers – Vice President of Operations (Swiss Precision Machining) I love being able to experience what manufacturers are doing to promote culture and engage their team members and community. All of us are smarter than one of us. That is why I am part of the Making Chips tribe. Barry E. Walter, Jr. – Chief Operating Officer (Barry E. Walter, Sr. Co.) Finally, relevant manufacturing media that is actually entertaining! Dietmar Goellner – Chief Executive Officer (Advanced Machine & Engineering / Hennig) The more manufacturing companies we can get to think this way, the stronger our industry will be. Thank you for sharing! Jess Giudici – Manager, Talent and Culture I’m thankful to you for creating MakingChips for the Metalworking Nation so that Owners / Employees can strengthen their companies. Phil Sponsler – President (ORBITFORM) I love the podcast! It really serves to fill a void in the manufacturing world. I will admit I always feel a little more inspired. Jason Falk – Senior Application Engineer, CMTSE (HURCO) Thanks to all the great info on your podcasts and the website. Dave Lechleitner – Director of Solutions and Product Marketing (KEYEDIN) I really love what you guys are doing to advance the mfg industry in a way that really reaches the right audiences. Jeff Rizzie – Senior Manager-Business Development (Sandvik Coromant)
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May 13, 2015

If you don’t know how to calculate SFPM, you’re losing money!

 

Every now and then we like to go to square one to discuss some fundamental issues surrounding the work done in the average machine shop. This episode is one of those episodes. Jim and Jason are talking SFPM - Surface Feet Per Minute in this episode. If you don’t understand what SFPM is, or if you don’t know how to calculate it, you need to listen in to this episode.

 

Properly calculating SFPM is a fundamental machine shop skill that enables you to do a handful of very important things:

 

  1. You’re able to optimize the work-flow of your shop.

  2. You do that by maximizing the rate at which you are making chips.

  3. This results in more money being made per minute.

  4. It also saves tools, materials, and time.

 

Every machinist, from novice to experienced must understand how to calculate Surface Feet Per Minute in order to do the very best job with every piece of material and with every tool. Without this knowledge they will wear out tools, destroy materials, and ultimately cost the company money, simply because of ignorance of this fundamental skill.

 

In this episode of Making Chips Jim and Jason also give some examples of how they go about managing the issue of SFPM in their shops, including the kind of conversations they have with employees about SFPM, how they can tell if SFPM has not been calculated accurately, and how to do the actual math to determine a proper SFPM number for the material and tools being used.

 

Yep, it’s basics. But the basics are important. So get ready to review (or learn for the first time) on this episode of Making Chips.

Here’s the outline of the conversation about corporate snapshots

  • Making Chips is going on the road the summer of 2015.

  • Why surface feet per minute is important for every machinist to understand.

  • How to find the SFPM for the materials and tools you are using.

  • The problems that can happen if you don’t understand SFPM.

  • How a misunderstanding of Surface Feet Per Minute can cost your company.

  • Calculating RPM for the material you are using.

  • How do you know if you’ve calculated SFPM accurately?

  • How Jim manages his employees regarding Surface Feet Per Minute.

  • The risks of SFPM mismatches.

  • Using the RPM to to calculate the feed rate based on the tool being used.

  • How IPR (inches per revolution) relates to SFPM.

  • The optimization of your workflow through proper use of SFPM in your shop.

  • Training entry level machinists to properly calculate Surface Feet Per Minute.

Links mentioned on this episode

 

www.MakingChips.com - sign up for the Making Chips newsletter & podcast posts automatically (your information is never given to anyone else).

 

You can leave a comment or add to the discussion on this episode by visiting http://www.MakingChips.com/23

 

Or call us at 312- 725-0245

Tweets you can use to tell others about the benefits of vending systems

 

If you’re not making chips, you’re not making money

 

If your machinists don’t know how to calculate surface feet per minute, you’re losing money

 

Why is surface feet per minute (SFPM) such an important calculation for your job shop?

 

How to find SFPM (surface feet per minute) in your machine shop.

 

How do you know if you’ve calculated SFPM (surface feet per minute) accurately?

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